Environmental test equipment standards and common problems

The design and production of environmental test equipment is based on environmental test methods. With the advancement of productivity and the development of the national economy, the environmental test methods are becoming more and more abundant, and the corresponding environmental test equipment is also increasing. In order for the environmental test to be implemented reliably and continuously, it is necessary to have high-quality, high-performance test equipment. To achieve this requirement, a uniform measure of the test equipment scale, namely the environmental test equipment standard, and the environmental test are required. Equipment basic parameter verification standard.

China's environmental testing equipment standards (hereinafter referred to as "equipment standards") and electrical and electronic products environmental testing equipment basic parameters testing method standards (hereinafter referred to as "method standards") drafted, released, implemented in the mid-1980s. The standards that your company wants can go to the "National Standard Network" to check it. There are all the information you need. I will take some of our usual parameters for your company's reference.

Second, environmental testing equipment standards

1. There are nine current environmental test equipment standards:

GB10586-89 wet heat test box technical conditions GB10587-89 salt spray test box technical conditions

GB10588-89 mildew test box technical conditions GB10589-89 low temperature test box technical conditions

GB10590-89 low temperature / low pressure test chamber technical conditions GB10591-89 high temperature / low pressure test chamber technical conditions

GB10592-89 high and low temperature test box technical conditions GB11158-89 high temperature test box technical conditions

GB11159-89 low pressure test chamber technical conditions

2. Common problems in equipment standards

1) Scope of application

All the above-mentioned nine standards clearly stipulate that this standard applies to all manufacturers of production environment test equipment, and the products corresponding to the standard are used as the basis for factory inspection, type inspection and quality supervision and inspection.

2) Adaptability

Products that pass the test according to the equipment standards shall meet the requirements of the test equipment in the corresponding environmental test method standards, and the products that pass the test shall pass the test.

3) Operational

Equipment standards can be basically implemented in the implementation process. At the same time, this type of standard is also used in equipment manufacturers.

4) Inadequacies in revising equipment standards

Nine equipment standards were drafted in the 1980s. With the development of science and technology, the development and demand of industry, agriculture and other unemployed, it is necessary to revise equipment standards.

3. Precautions in the implementation process

1) The requirements for basic environmental conditions, together with the following main items

A) Temperature: 15 ° C ~ 35 ° C

B) Relative humidity: no more than 85% RH

C) Atmospheric pressure: 86Kpa~106Kpa

D) Thermal radiation: no direct sunlight, no direct radiation from heat source

E) Airflow: no strong airflow, can not be directly blown onto the cabinet when needed

F) Electromagnetic field: no strong electromagnetic field

G) Three wastes: no high concentration of dust and corrosive substances

H) Cooling water source: water temperature is not more than 30 °C, water pressure is controlled at 0.1~0.3Mpa

I) Humidifying water source: resistivity is not less than 500Ωm

J) Power supply: 220±22V, 380±38V, 50±0.5Hz

2) Load requirements:

A) Load type: generally available electrical, electronic or other products, parts and insulation materials (except salt spray test)

B) Load conditions:

  • Total load mass: 50~80Kg/m3
  • Total load volume: no more than 1/5 of the studio volume
  • Block the total area of ​​the main air duct: no more than 1/3 of the cross-sectional area of ​​the working chamber where the main air duct is located
  • Salt spray test equipment: Specification: 50*100*(1~2)mm
  • Type: Metal
  • Number of samples: 160 pieces / m2 (studio floor area meter)

Third, the environmental test equipment basic parameters verification method standards (climate test equipment) 1, the current environmental test equipment basic parameters verification method standards a total of six:

GB/T5170.2-1996 electrical and electronic products environmental testing equipment basic parameters verification method temperature test equipment

GB/T5170.5-1996 electrical and electronic products environmental testing equipment basic parameters verification method damp heat test equipment

GB/T5170.8-1996 Electrical and electronic products environmental testing equipment basic parameters verification method salt spray test equipment

GB/T5170.9-1996 Electrical and electronic products environmental testing equipment basic parameters verification method solar radiation test equipment

GB/T5170.10-1996 electrical and electronic products environmental testing equipment basic parameters verification method high and low temperature low pressure test equipment

GB/T5170.11-1996 Electrical and electronic products environmental testing equipment basic parameters verification method corrosion gas test equipment

2, several common problems of method standards

1) Scope of application of the standard: It is clearly stipulated in the six method standards that the standard is the determination of the environmental testing equipment during the periodic inspection and verification, the selection of the testing equipment, and the verification conditions, the number of test points, the location of the distribution points, and the verification steps. The basis for the execution of data processing and verification results.

2) Adaptability: Qualified equipment shall be tested according to the method standard, and relevant environmental tests may be continued within the prescribed time limit.

3) Operationality: This type of standard is mostly used in the unit of environmental test equipment, and the test equipment production plant is applied less.

3. Several points of attention in the implementation process:

1) When using each standard, it should be used together with the general rules.

2) For the periodic verification of composite test equipment, several sub-standards and general rules should be used together.

3) Verification conditions: The general provisions stipulate that the content is consistent with the equipment standard.

4) Load requirements: It is stipulated by the General Regulations, and its contents are consistent according to the equipment standard GB11158.

4. Discrimination of equipment standards and verification method standards

Control content
Equipment standard
Method standard
Scope of application
Factory inspection and type inspection and quality supervision and inspection of products
Periodic verification of test equipment
Environmental conditions
Consistent
Load condition
There are three requirements (except salt spray test chamber)
According to the provisions of equipment standard GB11158
Test items
Comprehensive performance testing of produced products (including marking, packaging, storage)
Test equipment is tested according to test requirements
Subject
After assembly and commissioning of the production line
The shape, structure, and logo are intact. The control system has no obvious defects, and the control accuracy meets the requirements. The safety device functions normally.
Inspection type
Type inspection, factory inspection, arbitration inspection
Cycle test
Classification of test results
Qualified, unqualified, approved, and unqualified
Qualified, approved, deactivated
Result processing
Qualified factory, unqualified, not allowed to pass the factory batch unqualified, one-by-one inspection quality supervision and inspection, qualified renewal, unqualified production suspension
Qualified - issued certificate (or partial qualified use range)
Applicable - issuing permit
Disabled - issued a stop card

V. Corresponding selection of equipment extreme parameter verification standards and test method standards

1. Determine the type of environmental test equipment according to the test method specified in the test product. The current equipment standard is a product standard corresponding to one type of equipment. The composite test chamber that can be used for multiple tests needs to implement multiple equipment standards.

2. According to the requirements of the test method, the equipment shall be periodically checked, and one or more verification method standards may be used to verify the test equipment.

3. Standards for the verification methods of several commonly used different test methods

Test method standard
Verification method standard
Code
name
Code
name
GB2423.1
Electrical and electronic products - Part 2: Test methods - Test A: Low temperature
GB5170.2
Electrical and electronic products, environmental test equipment, basic parameters, verification method, temperature test equipment
GB2423.1
Electrical and electronic products environment Part 2 Test methods Test B: High temperature
GB2423.22
Basic environmental test procedures for electric and electronic products - Test N: Test method for temperature change
GB2423.3
Environmental testing of electric and electronic products - Part 2 Test method test Ca: constant heat
GB5170.5
Electric and electronic products, environmental test equipment, basic parameters, verification method, damp heat test equipment
GB2423.4
Environmental testing of electric and electronic products - Part 2 Test method test Db: alternating heat
GB2423.9
Environmental testing of electric and electronic products - Part 2 Test method test Cb: Constant moist heat for equipment
GB2423.16
Environmental testing of electric and electronic products - Part 2 Test methods Test J:
GB2423.17
Environmental testing of electric and electronic products - Part 2 Test method test Ka: salt spray
GB5170.8
Electric and electronic products, environmental test equipment, basic parameters, verification method, salt spray test equipment
GB2423.18
Environmental testing of electric and electronic products - Part 2 Test method test Kb: alternating salt spray
GB2423.19
Environmental testing of electric and electronic products - Part 2 Test methods - Kc: sulphur dioxide test for contact points and joints
GB5170.11
Basic parameters verification method for environmental testing equipment of electric and electronic products
Corrosion gas test equipment
GB2423.20
Environmental testing of electric and electronic products - Part 2: Test method Kd: Contact point and joints

6. Several points of attention in the process of conducting environmental tests

1. Reasonable selection of equipment temperature and humidity range and control accuracy

2. Pay attention to the influence of the volume, weight and windshield cross section of the test article on the main performance of the equipment.

3. Environmental conditions of equipment resettlement sites

4. Appropriate selection of the severity of the test

Seven, the conclusion

Through the preliminary analysis of the environmental test equipment standards and the basic parameters of the environmental test equipment for electrical and electronic products, the two types of standards have their own independence, but have a certain correlation with each other. Therefore, an accurate understanding of the scope of application of the two types of standards, familiar with the fundamental differences between the two types of standard technical content, is the premise of our accurate implementation and effective implementation of the two types of standards. We hope that we will work together to implement these two standards in our future business.

Appendix 1 Environmental Test Equipment Standards for Test Load Conditions

Summary Table

Load condition name
Request or parameter
Applicable standard number
Variety
1. Electrical, electronic or insulating materials
2, other products, parts
GB10586
GB10588
GB10589
GB10590
GB10591
GB10592
GB11158
GB11159
Total mass
(50~80) Kg/m3
total capacity
≤1/5
Vw (studio volume)
Block the main air duct area
≤1/3
Sw (the cross section of the studio)
Metal plate
50*100*(1~2)mm
GB10587
Number of samples
At least 160 pieces/m2 (studio floor area)

Attachment 2 Comparison table of basic environmental conditions for equipment use in environmental test equipment standards in China

Environmental condition name
Environmental condition parameters or requirements
GB
10586
GB
10587
GB
10588
GB
10589
GB
10590
GB
10591
GB
10592
GB
11158
GB
11159
temperature
15 ° C ~ 35 ° C
√
√
√
√
√
√
√
√
√
Relative humidity
≦85%
√
√
√
√
√
√
√
√
√
atmospheric pressure
85Kpa~
106Kpa
√
√
√
√
√
√
√
√
√
Heat radiation
No direct sunlight to the cabinet, no heat source over the winter radiation box
√
√
√
√
√
√
√
√
√
airflow
There is no strong airflow around the cabinet. When it is needed, it cannot be blown directly to the cabinet.
√
√
√
√
√
√
√
√
√
Electromagnetic field
No strong electromagnetic field around
√
√
√
√
√
√
√
√
√
Three waste effects
No high-level dust and corrosive substances (gas, liquid, solid)
√
√
√
√
√
√
√
√
√
Cooling water source
The temperature is not more than 30 ° C, the water pressure is 0.1 ~ 0.3Mpa
√
-
√
√
√
-
√
√
√
Humidification pump
The resistivity is not less than 50Ω.M
√
-
√
-
-
-
-
-
-
power supply
Voltage: 220±22V/380±38V, frequency: 50±0.5Hz
√
√
√
√
√

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